Safe forklift operation
Operating a forklift safely is not just about following basic rules—it’s about developing good habits that ensure efficiency and safety in the workplace. While many experienced forklift operators start strong, over time, they may fall into habits that could make them seem less efficient and, more importantly, pose serious safety risks. But don’t worry, these bad habits can easily be corrected with a little awareness and some straightforward adjustments. Let’s break down one critical safety practice that can make a huge difference: keeping the mast vertical.
Why the Mast Must Always Be Vertical
One of the most common and dangerous mistakes forklift operators make is picking up or setting down loads while the mast is tilted either forward or backward. It may seem harmless, but this practice can lead to major safety hazards. When the mast is not vertical, the risk of accidents increases significantly, especially when dealing with pallet racking.
Pallet Racking: A Common Area for Accidents
When operating a forklift around pallet racking, the mast’s position is even more critical. To avoid disturbing or damaging the load while entering or exiting with the forks, the mast must be vertical, and the forks should be flat. If the mast is tilted, there’s a high risk of pushing or pulling the load unintentionally, which can damage the racking system or cause the load to fall or shift unpredictably.
The Golden Rule of Forklift Safety
Whenever you’re lifting or placing a load—whether it’s on the ground, on a truck bed, or inside pallet racking—ensure the mast is vertical so the forks are flat. This simple step drastically improves safety, minimizes the risk of damage, and boosts your operational efficiency.
What Can You Do to Improve Safety?
Modern Forklifts: Built-in Solutions
Some forklift manufacturers, such as Toyota, have included automatic or semi-automatic devices for ensuring the mast stays in the vertical position for over 25 years. These systems are now slowly becoming available on other forklift models as well. If your forklift has this feature, you’re already ahead of the game. If not, there are simple solutions to help you get on track.
For Older Machines: A Simple Fix
If you’re operating an older forklift model that doesn’t have the built-in mast-positioning feature, fear not. A straightforward solution is to attach a magnetic spirit level to the mast, ensuring it’s always visible to the operator. This can help you quickly check the mast’s position before making any lift or move.
However, before implementing this, consult the forklift manufacturer to ensure the modification is safe and approved for your machine
Summary: The Power of a Vertical Mast
Whether you’re lifting, lowering, or moving loads, ensuring the mast is vertical should be your first priority. This simple habit can drastically improve workplace safety, reduce equipment damage, and enhance operational efficiency.
Remember, forklift operation doesn’t have to be complicated. By focusing on small, safety-oriented adjustments, you can significantly reduce risks and create a more productive, safer environment for everyone.
Onsite Forklift Licencing – Professional! – Safe! – Better!
Gil Deane